Assemblies & Modules

One-Stop Shop for Custom-Engineered Assemblies and Modules

To meet specific product solution requirements within the life science and automotive markets, Porex engineers partner with leading OEMs to develop highly tailored components and assemblies for specific applications. 

Using our fully automated 2K injection molding capabilities and long-term expertise in membrane welding and assembly technology, we serve as a one-stop shop, working with you through your design, prototyping, process planning, and product launch phases. From sensor venting and protection to headlight moisture control and cell-culture inserts, our track-etched membrane technology and partnership will pave the way to your cost-effective, high performing solution. 

  • 100% Free of PFOA: Compliant with (EC) 1907/2006 REACH / Regulation (EU) 2019/1021 POP
  • Customized solutions tailored to customer needs
  • Wide array of development expertise and in-house molding & assembly capabilities
  • OEM production available
  • Huge variety in polymer resins
  • Fully automated handling for cost effective solutions
  • Engineering Design Service

All track-etched membranes can be used in assemblies as defined by customer requirements.

Capabilities:

  • Injection molding (2K)
  • Punch and welding
  • Cleanroom ISO class 7
  • Assembly
  • Packaging for OEM businesses

Membrane Materials:

  • PET (with or without backing material)
  • PC (with or without backing material)
  • Other membrane material options upon request

Injection Molding:

  • TPE
  • TPV
  • TPE-Blend
  • PS
  • PC/ABS
  • POM
  • PP
  • Other material options upon request

Dimension Specifications
Temperature range, without lamination – 40 …. + 160° C
Temperature range, with lamination – 40 …. + 135° C
Hydrophobic treatment Yes
Sterilization Gamma- and X-Ray
Hydrophobic/ Oleophobic treatment: Grade up to 7.5; AATCC TM 118
– Salt spray resistance test 2 According to IEC 60068-2-52, based on validation by the customer
– Temperature resistance test 1 In accordance with ISO 16750-4
– Ice water shock test1&2 In accordance with ISO 16750-4
– Climate resistance test In accordance with ISO 16750-4
– Chemical resistance test1 According LV124/ ISO 16750-5
IP Protection1 IP 66/ 67, according to DIN 40050

1 Testing in Progress

2 Based on Customer Validation

Membrane Technologies Available

Technologies

Unique-Mem® Unlaminated Track-Etched Membranes

Unique-Mem® track-etched membranes, available as hydrophilic or hydrophobic, are characterized by cylindrical shaped pores penetrating the membrane in different angles. They have a smooth flat surface and well-defined flow rates.​.

Technologies

RoTrac® Laminated Track-Etched Membranes

RoTrac® track-etched membranes are Unique-Mem® membranes that are supported with non-wovens (PP or PET) to create a more robust membrane. They are available as either hydrophilic or hydrophobic membranes.

Technologies

Fiber-Based Membranes

Fiber-based membranes are surface modified using a super-hydrophobic coating to repel water and other liquids while still allowing maximum airflow.